16-110mm PE pipe machine 2022.9.9

16-110mm PE pipe machine 2022.9.9

PE pipe extrusion line   16-110mm

DESCRIPTION OF GOODS:

Name of Commodity

 

Quantity

 


16-110mm PE pipe production line

SJ70/30 extruder with auto loader and dryer

 (37KW motor ABB/Delta  inverter ,siemens contactor ,ORMON /DELTA Temperature control meters with output 150-180kg/h

1 set


SJ30 color line extruder for marking line

1 set


16-110mm pipe mould /die head and die pin and die bushing

1 set


6m vacuum tank with 304 stainless

1 set 


6m cooling water tank

1 set


Hauling off unit without the window and frame

1 set


Cutter machine

1 set


Stacker

1 set


Double position winder 16-40mm

1 set


Spare parts free  Test pipe machine charge  



10HP air chiller  air cooling type water chiller

1 set


Crusher 20-110mm swp400  with 18.5kw

1 set


Laser printer

1 set


Air compressor 11kw

1 set


Welding machine for hdpe pipes 32/110mm

 

1 set


 

HDPE 110mm pipe extrusion production line

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General description:

1Product size: PE Pipe OD16-OD110mm ,Pipe wall thickness according to buyer’s requirement

2Max Output capacity:180kg/h

3Inlet Cooling water temperature: <25℃       Air pressure: > 0.6Mpa

4Electric power supply: 3Phase/380V/50HZ

5.fit for PE new and recycling  material  .   

6.design L for pipe machine.length within 21meters                                         

16―110 PE pipe production line

A. Necessary Machines for 16-110mm PE Pipe Extrusion Line

1 set of automatic vacuum loader

1set of hopper dryer 

1 set of Single-Screw Extruder – SJ65/33 

1 set of SJ25/25 co-extruder

1 set automatic screen changer

1 complete set Moulds for 16-110mm

1 set of Vacuum Calibration and Cooling water Tank

1 set of two pedrails tractor

1 set of free dusty Cutter

BDetail Technical Parameters of Each Above \machines

The process flow of PE pipe production line as following 

Material feeder Hopper dryer→ Extruding & Molding→ Vacuum Calibration and Cooling → Printer→ Hauling off→ Cutting →final PE pipe

Automatic material loader

NO

Description

Unit

ZJ-200

 working principle: vacuum suction

 automatic start and stop the loading action

Function: charge PE granules into hopper dryer

1

Static pressure max.

Pa

9800

2

Motor power

KW

1.1

3

Electric power supply required


As request

4

capacity

5m

200kg/h

10m

150kg/h

5

Suction hopper volume

L

10


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1 set of Hopper dryer

NO

Description

Unit

Remarks


1

Barrel diameter

mm

600

2

Material

/

Stainless steel

3

Sight glass window

/

yes

4

Down slide door plate

/

yes

5

Heating power

Kw

9

6

Power of air blower

kw

0.55

 

3. 1 set of SJ65/33 single screw extruder


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Screwbarrel design and manufacturing absorb European advanced technology(from big famous screw barrel company)

Screw and barrel material38CrMoAlAnitriding treated

Exclusive screw for PE material make sure good plasticizing effect

adopt original famous electric components with high steady running quality .

Gearbox: high torque, low noise, hard gear tooth face dedicated extruder gear box

Self protective system:

 Over current protective of motor

Over pressure protective of screw

 

 

General description

Main electric elements

Frequency inverter:ABB /delta

AC Contactor: Schneider or siemens

Air-break switch: Schneider

Temperature controller: omron/delta

Voltage meter and current meter: DELIXI

Output

Around 200kg/h

Connect type of extruder and mould

Bolt connection

Advantages

Main parts adopt top-rank brand

Strict real time quality control

Screw

Diameter(mm)

70mm

L/D

30/1

Material

38CrMoAlA, Nitrogen treated

Heating

Casting aluminum heater with stainless steel outer cover

Heating segments

5 zone

Heating power

20kw

 

Barrel

Barrel type

With feeding groove; Water cooling inlet orifice

Cooling

Cooling by blower,

temperature control accuracy: ±1℃

Cooling segment

5 segments

Material

38CrMoAlA, Nitrogen treated

Drive and

Transmission system

Main motor powerKW

37kw famous brand in china

Speed adjusting mode of main motor

Variable frequency conversion

Rotating speed of main motor (r/min)

1500r/min

Gear box

Hard gear tooth face

Low noise design

Shaft: NSK of Japan

Material of gear: 20CrMnTi

 

4. 1 set of mark line co-extruder SJ25/25

Item

Description

Unit

SJ25/25


1

Diameter of the Screw

mm

25

2

Ratio of length to diameter


25:1

3

Output

Kg/h

1.5-10

4

Rotation Speed of the Screw

rev/min

5-50

5

Material of the Screw barrel and the Screws


38CrMoAlA

6

Gear box


Hard tooth face ,

 low noise design

7

Heating Capacity of the Screw barrel

KW

6

8

Heating areas of the barrel


2

9

Main Motor Power

Kw

0.75

10

Speed Adjusting Mode


 frequency conversion

11

Cooling for barrel


Air flow cooling, 2- areas

12

Height of the Screw Axes

mm

1000

13

Temperature controller


Brand: omron, Japan

14

Frequency Converter


Brand: ABB, Japan

15

Figure dimension

mm

1450×450×1500

16

Weight

kg

250

 

1 set of mould for HDPE pipes with diameters from 16--110mm


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Item

Description

Unit

Remark



 New type calibrator make sure good cooling effect and high speed extrusion

 



1

Diameter range(OD)

mm

16-110mm



2

Wall thickness

/

as per customer’s request



3

Mould material

/

40Cr



4

Material of the calibration Bushing

/

Sternum Bronze copper


Specification

Wall thickness PN10(SDR17)

Wall thickness PN16SDR11

16mm


1.8mmSDR9

20mm


1.9mm

25mm

1.8mm

2.3mm

32mm

1.9mm

2.9mm

40mm

2.4mm

3.7mm

50mm

3.0mm

4.6mm

63mm

3.8mm

5.8mm

75mm

4.5mm

6.8mm

90mm

5.4mm

8.2mm

110mm

6.0mm

10.0mm

 

1 set of Vacuum Calibration and cooling tank


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NO

Description

Unit

Remark

 automatic water level control

 electric cabinet with water-proof protection

 forceful concentrated spraying water cooling with good cooling effect

 vacuum pump and water pump adopts intelligent pump with self protection function

 Perfect pipeline design can keep nozzle unblocked

 

Function: calibrate the outer diameters and cooling pipe primarily

1

Length of the tank

mm

6000

2

Material of water tank


stainless steel, SUS304

3

Sizing bushing material


Stannum-bronze

4

Cooling Mode


Spray-pouring cooling

5

Pouring areas


4

6

Water Pump Power

KW

1.5kw×2set

7

Vacuum Pump Power

KW

4kw


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1 set of Hauling off Machine

NO

Description

Unit

Remark

Pneumatic clamping, variable frequency speed adjusting

adopt famous brand cylinder

Function: haul off PE pipe stably and synchronal with extruder speed

1

Available pedrail length

mm

1400

2

Clamping  Mode


Pneumatically

3

Speed Adjusting Mode


Frequency Conversion

 

1 set of laser printer

1 set of meter counting cutter

 

NO

Description

Unit

Remark

automatic dust free cutting, with meter counting function

Saw blade adopts carbide blade

Alert Alarm and counting set of free dustu cutter

Function: cut HDPE pipe in fixed length

1

Cutter type


Automatic meter counting cutter

2

Suitable cutting pipe diameter


16-110mm

3

Cutting speed


Synchronization, automatic cut in fixed length

4

Motor power

KW

2.2

5

Material of Cutting Saw


Alloy steel

6

Clamping Mode


Pneumatically Drive

8

Maximum cutting thickness

mm

18

9

Suitable cutting speed

m/min

12

Winder photo :

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Parameters and configuration table of chiller


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Configuration  Detailed

1

CompressoPanasonic, JapanFully enclosed scroll type,5P*2sets

2

Electrical components: Schneider, France

3

Water pump: Source of Taiwan, China                                                   Lift13m,Flow rate:12m³,Pipe diameter interface:DN40

4

Evaporator: Shunyike

5

Condenser: Shunyike

6

Dry filter: Zhejiang Hongsen

7

Expansion valve: Zhejiang Hongsen

8

Fan: Qingdao Juwei

9

Microcomputer control panel:Taiwan Bangpu

10

Refrigerant:Dongyue R22

11

Copper pipe:Jinlong Longyu(1.0mm)

12

Security and protectio:Compressor overheat protection, overcurrent protection, high and low pressure protection,overtemperature protection, phase sequence/phase protection, exhaust overheat protection.

Remarks

1

The above configurations can be customized according to customer needs.

2

This quotation is valid for 7 days due to the large fluctuation of copper pipe price in recent days

3

The whole machine is guaranteed for one year and provides technical service for            life.

 

Note:1.The refrigerating capacity is based on:freezing water inlet and outlet water temperature 7℃/12℃,cooling inlet and outlet wind temperature 30℃/35℃.

2.Scope of work:frozen water temperature range: 5℃to35℃;Freezing water inlet and outlet temperature difference: 3℃to8℃,The ambient temperature is not higher than 35℃.        

Reserves the right to change the above parameters or dimensions without notice.

 


 


2022-09-14 08:53:14
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