large diameter hdpe pe hollow wall winding pipe production machines with best quality
HDPE hollow wall winding pipe extrusion line
(600,700,800,900,1000,1200,1400,1500,1600MM)
LARGE DIAMETER HOLLOW WALL SPRIAL PIPE LINE
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D. EQUIPMENT hollow square stock SJ100X30 single screw extruder melt rubber SJ75X30 single screw extruder hollow square stock extruding die head SFZC hollow square stock vacuum forming water tank SFPC hollow square stock spray cooling water tank SRHJT-50 melt rubber welding die head CRFJ-1600 pipe winding forming machine SDQGJ-1600 pipe cutter SGXL-1600 unloading bracket temperature control system |
1set 1set 1set 1set 2sets 1set 1set 1set 1set 1set |
The extrusion line is mainly for producing large diameter hollow wall winding pipe. HDPE hollowness winding pipe has small masses and a low roughness coefficient, are widely used for sewerage systems, storm drains, treatment facilities and sanitation of the old pipeline, well and various sewage tanks are manufactured. Pipes with diameters from 200mm-3500mm and the stiffness classes SN 2,4,6,8,10,12,14,16. Pipe extrusion line first produces square pipes from HDPE, then with the help of a co-extruder and spiral molding machine, spirally wound onto the walls and subsequently welded together forming the pipe body. Pipe extrusion and winding system are separately controlled, can be used separately. The line energy saving, easy to transport and installation, the investment is lower, easy to maintain.
PE winding pipe making machine
The extrusion line is designed with advantaged technology and several patented technologies of our company have been applied.High speed and excellent extrusion quality by adopting two sets of single screw extruder with high efficiency performance. Unique design of composite die-head for large diameter winding pipe processing with high production efficiency. High quality of winding pipe produced by adopting the unique winding process. Easy operation and high performance by adopting an advanced PLC control system with touch LCD.
Mode | CS-800 | CS-1200 | CS-1600 | CS-2400 | CS-3600 |
Output(kg/h) | 350 | 500 | 700 | 1100 | 1400 |
Pipe diameter(mm) | 200-800 | 400-1200 | 800-1600 | 1200-2400 | 2000-3600 |
Production speed(m/h) | 2-16 | 2-14 | 1-10 | 0.5-8 | 0.3-6 |
Installed power(kw) | 180 | 250 | 300 | 400 | 500 |
E. TECHNICAL PARAMETER OF EQUIPMENT | |||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
Ⅰ.Hollow square stock extruder model：SJ100X30 type Center height Max output 2. screw diameter L/D material surface treatment depth of nitration rotate speed 3. machine barrel material surface treatment depth of nitration heating zone heating type heating power cooling type cooling power 4. positive gear box material of box gear type gear material axle material of axle lubrication system 5. main electric machine type of electric machine power of electric machine rotate speed timing power 6. loading equipment type power max convey ability |
Single screw extruder 1000mm 600kg/h
100mm 30 38CrMoAlA nitrogen 0.50-0.70mm 0-140r/min
38CrMoAlA nitrogen 0.50-0.70mm 6 Ceramic heating collar 56kw Blower cooling 0.25kwX6
HT200 Bevel wheel 20CrMnTi, carburation，quenching imported 40Cr Pressure lubrication
AC motor 90kw 1500 r/min 1set (ABB) 3p*380V*50HZ
Vacuum loading automatically 2.2kw 1000kg/h | ||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
II. melt rubber extruder type：SJ75X30
1.main motor 1.1 type 1.2 center height 1.3 max output 2. screw 2.1 diameter 2.2 L/D 2.3 material 2.4 surface treatment 2.5 depth of nitration 2.6 rotate speed 3. machine barrel 3.1 material 3.2 surface treatment 3.3 depth of nitration 3.4 heating zone 3.5 heating type 3.6 heating power 3.7 cooling type 3.8 cooling power 4. positive gear box 4.1 material of box 4.2 gear type 4.3 gear material 4.4 axle 4.5 material of axle 4.6 lubrication system 5. main motor 5.1 type of electric machine 5.2 power of electric machine 5.3 rotate speed 5.4 timing 5.5 power 6. loading equipment 6.1 type 6.2 power 6.3 max convey ability | (treated by preventing from marine corrosion)
Single screw extruder 1000mm 220kg/h
75mm 30 38CrMoAlA nitrogen 0.50-0.70mm 0-140r/min
38CrMoAlA nitrogen 0.50-0.70mm 5 Ceramic heating collar 25kw Blower cooling 0.25kwX5
HT200 Bevel wheel 20CrMnTi, carburation，queching imported 40Cr pressure
AC MOTOR 55kw 1500 r/min 1set (ABB) 3p*380V*50HZ
Vacuum loading automatically 1.5kw 800kg/h | ||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
Ⅲ. hollow square stock extruding die head hollow square stock sectional dimension： material of die head structure heating type of die head heating power of die head
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(thickness8.5mm)outline dimension105mmX105mm 3Cr17 Helix incoming Stain steel heating collar 15KW | ||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
IV. SFZC hollow square stock vacuum forming water tank
amount length of water tank material of water tank nuzzle amount amount of vacuum pump power of vacuum pump amount of water pump power of water pump shuttle distance power of shuttle distance moving distance from right to left standard extruding height length width weight |
1set 6000mm Stain steel 164pcs 1 4kw 1 4kw + 500mm 0.75KW + 50mm 1200mm 6250mm 780mm ~1600kG
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V.SFPC hollow square stock spray water tank
amount type length of water tank material of water tank amount of water pump power of water pump nuzzle amount extruding standard height length width weight | 2set Spray cooling 6000mm Stain steel 1 3kw 124pcs 1100mm 6250mm 780mm ~1200kg | ||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
VI. SRHJT-50 melt rubber welding die head amount diameter of neck ring mold structure material heating power | 1set 20mm Center incoming stock 3Cr17 6KW | ||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
VII. CRFJ-1600 pipe winding forming machine 1.max inner diameter 2. model of positive gear box 3. hot wind power 4. frequency controller 5. total 6. traction 7. outline dimension |
2000mm X15 3kw ABB 22KW 200KN 3500mmx3000mmx3600mm | ||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
Ⅷ. SDQGJ-1600 pipe cutting machine diameter of saw bit diameter of cutting cutting power moving distance of steelwork |
350mm 2000mm 3KW 600mm | ||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
Ⅸ.SGXL-1600 unloading bracket unloading type length |
Pneumatic unloading 6000mm | ||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
X. Temperature control system apparatus element temperature control system timing system |
SIEMENS RKC ABB | ||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
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