PVC pipe extruder

PVC pipe extruder

  

  PVC pipe extruder

PVC Four Pipes Extrusion Line



PVC Four Pipes Machine Line



PVC Conduit Pipe Machine



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PVC Plastic pipe making machine 

PVC pipe line is mainly used in the production of Agricultural water supply & water discharge system, architectural water supply & discharge system, wire laying system, etc. purposes.  >>The unit consists of Conical (Parallel) double screw extruder-PVC pipe mold-Vacuum forming tank-Haul-off machine-Cutting machine-Stacker/Belling machine.  >>And the line can be equipped with Comptroller thickening instrument or computer ink-jet printer, etc. to achieve the production and manufacture of high-grade tubing.

 

 Process Flow: Screw Loader for Mixer→ Mixer unit→ Screw Loader for Extruder→  Conical Twin Screw Extruder → Mould → Vacuum Calibration Tank → Four claws Haul-off → Planetary Saw Cutter → Belling machine/ Tripping Table → Final Product Inspecting &Packing

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Details Images

Conical twin screw extruder

 

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>>High specific output for gentle plastification of PVC material

>>High melt homogenity even with high-filled material formulations

>>Optimized material feeding system for stable production of PVC-U powder

>>Bimetallic material screw and barrel ensuring long time working without trouble

>>Suitable for PVC-U high-filled pipe production

>>Output range from 150kg/h-900kg/h

>>Touch screen control panel

>>AC servo motor drive by inverter

>>Vertical integrated structured gear box

>>Equipped with degassing zone

 

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PVC pipe die head

>>Suitable for PVC-U and CPVC pipe production

>>Diameter range from Ø16 to Ø1000 mm

>>High melt homogenity

>>Low pressure built up even with high outputs

>>Melt channel distribution system

>>Equipped with seramic heaters

>>Pipe head carriage for easy movement

>>Pipe heads are designed according to application requirements.

>>Easy maintenance thanks to the optimized and proven designed construction

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Vacuum cooling tank

>>Suitable for PVC pipe production

>>Diameter range from Ø16 to Ø1000 mm

>>Length up to 12000mm

>>304 stainless steel with painted outer surface

>>Special water sprays are located on the best position for cooling the pipe efficiently

>>Special and easy adjusted pipe supports for each pipe diameter

>>Installed vacuum and water pumps can work without any maintenance for long times

>>Special cooling baths can be designed for specific extrusion production

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Haul off

>>Pipe range from Ø16 to Ø1000 mm

>>High pulling force without lose the shape of the pipes

>>Equipped with 2, 3, 4, 6, 8 or 10 caterpillars according to the application

>>Motorized positioning of the lower caterpillars

>>Simple operation

>>Completely closed protection for maximum safety

>>Chain conveyors with special rubber pads on chains which do no mark on the pipe.

>>Synchronization with the extruder screw speed allows stable production during changing the production speed

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Planetary cutter

>>Automatic synchronisation with extrusion speed

>>Planetary equipped with disk and milling cutter for cut and chamfering

>>Touch screen control panel

>>User friendly software developed by Cuishi

>>All movements are motorised and controlled by control panel

>>Pipe blocking vices device

>>Type of the cutting unit is chose depend on pipe

>>Less maintenance needs

>>Completely closed and secured machine for maximum safety

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Belling machine

>>Suitable for PVC pipe production

>>Universal automatic belling machines for 4 different socketing types

>>Diameter range from Ø20 mm to Ø1000 mm

>>Socket forming: smooth (solvent cemented)

>>Socket forming: shaped for insertion of rubber gasket (blowing system)

>>Socket forming: collapsible system

>>Socket forming: auto-load rubber gasket

>>Touch screen control panel

>>User friendly software developed

>>Automatic synchronisation with extrusion speed

>>Pneumatic, hydraulic and motorized movements

>>High quality belling tools

 

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Product Paramenters

Diameter ranges(mm)

Extruder model

Max. Capacity(kg/h)

Max. lineal speed(m/min)

Extruder motor power(kw)

16-32 (4-cavities)

SJSZ65/132

300

10*4

37

20-63 (Dual)

SJSZ65/132

300

15*2

37

50-160

SJSZ65/132

300

8

37

75-250

SJSZ80/156

500

6

55

110-315

SJSZ80/156

500

4

55

75-160 (Dual)

SJSZ92/188

850

6

110

315-630

SJSZ92/188

850

1.2

110

 

Technical Parameter of Main extruder

Model

Power

(kw)

Screw Diameter (mm)

Screw Qty.

Designed Output (kg/h)

Dimension(L*W*H)

(mm)

SJSZ-45/90

15

Φ45/90

2

70

3360x1290x2127

SJSZ-51/105

18.5

Φ51/105

2

100

3360x1290x2127

SJSZ-55/110

22

Φ55/110

2

150

3620x1050x2157

SJSZ-65/132

37

Φ65/132

2

300

3715x1520x2450

SJSZ-80/156

55

Φ80/156

2

400

4750x1550x2460

SJSZ-92/188

110

Φ92/188

2

750

6725x1550x2814

 

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